ALUMINUM EXTRUSION DESIGN GUIDE
CRITICAL DIMENSIONS
Please determine the 1-2 most critical dimensions and tolerances required
COSMETIC SURFACES
Please determine and label surfaces that are cosmetically important
PART SIZE
Up to an 8” diameter circle
MINIMUM WALL THICKNESS
Alloy
3003
6063
6061
Minimum Wall Thickness
0.020"
0.025"
0.030"
EXTRUSION TYPES

Solid

Semi Hollow

Hollow
WALL THICKNESS
Uniform wall thickness is less expensive to extrude
SYMMETRY
Symmetrical extrusions are easier

Symmetrical

Asymmetrical
Available Finishes
Powder Coating
Provides additional durability to bare aluminum surfaces and comes in a wide range of eye-catching colors.
Anodizing
Creates a controlled oxide layer on the surface of the aluminum to enhance its corrosion resistance, appearance, and durability.
Film Over Layment
This process enhances the substrate's properties, such as moisture resistance, barrier properties, printability, and overall durability
We offer a wide range of different finishes. See below for some samples



























